ITAC Assessment: TN0562
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ITAC Assessment: TN0562
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Assessment Year 1995
Principal Product Water-based polymer products
NAICS
n/a
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $50
M
to 100
M
# of Employees 145
Plant Area 300,000
ft2
Annual Production 90,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $337,385 7,613,423
kWh
Natural Gas $310,297 80,143
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $153,048 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $78,341

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Gaseous Waste Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $4,813 $4,640 - $4,813
-
MMBtu
- - -
02 2.2135: Repair and eliminate steam leaks $4,419 $450 - $4,419
-
MMBtu
- - -
03 2.2153: Close off unneeded steam lines $1,156 - - $1,156
-
MMBtu
- - -
04 2.2163: Use minimum steam operating pressure $1,139 - - $1,139
-
MMBtu
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,209 $2,000 $4,209
58,324
kWh
- - - -
06 2.6218: Turn off equipment when not in use $1,231 - $1,231
35,170
kWh
- - - -
07 2.2511: Insulate bare equipment $152 $60 - $152
-
MMBtu
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $963 $530 $963
4,689
kWh
- - - -
09 3.5311: Recover and reuse waste material $26,496 $26,600 - - - - $26,496
-
lb
10 3.5311: Recover and reuse waste material $13,248 $26,200 - - - - $13,248
-
lb
11 3.7121: Improve handling practices $45,080 $25,000 - - $18,282
-
Tgal
$26,798
-
lb
-
12 3.6112: Use filter and drying oven to reduce sludge volume $50,142 $23,600 - - - $50,142
-
lb
-
TOTAL RECOMMENDED $153,048 $109,080 $6,403
98,183
kWh
$11,679
-
MMBtu
$18,282
-
Tgal
$76,940
-
lb
$39,744
-
lb
TOTAL IMPLEMENTED $78,341 $52,640 $2,194
39,859
kWh
$4,571
-
MMBtu
$18,282
-
Tgal
$26,798
-
lb
$26,496
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Gaseous Waste Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs