ITAC Assessment: TN0533
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ITAC Assessment: TN0533
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Assessment Year 1994
Principal Product Automotive and industrial acoustic insulation rolls, formed
NAICS
n/a
SIC 3229: Pressed and Blown Glass and Glassware, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 480
Plant Area 300,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $517,488 17,114,303
kWh
Natural Gas $739,668 205,349
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $141,113 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $102,289

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,262 $4,455 $7,262
242,087
kWh
- - - - - -
02 2.2511: Insulate bare equipment $4,449 $200 $4,449
148,300
kWh
- - - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $4,344 $1,680 $4,344
144,783
kWh
- - - - - -
04 2.7261: Install timers and/or thermostats $1,318 $700 - $1,318
-
MMBtu
- - - - -
05 2.6218: Turn off equipment when not in use $1,300 - - $1,300
-
MMBtu
- - - - -
06 2.7124: Make a practice of turning off lights when not needed $2,523 $3,350 $2,523
84,115
kWh
- - - - - -
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $56,576 $32,240 - - - - - $56,576
-
lb
-
08 3.4131: Minimize contamination of water before treatment $34,098 $45,100 - - - $34,098
-
gal
- - -
09 3.7212: Improved material handling (mixing and transfer) $18,473 $5,000 - - - - - - $18,473
10 3.4113: Treat and reuse rinse waters $7,445 $12,650 - - $7,445
-
Tgal
- - - -
11 3.8211: Convert to aqueous cleaning system $3,325 $3,000 - - - - $3,325
-
gal
- -
TOTAL RECOMMENDED $141,113 $108,375 $18,578
619,285
kWh
$2,618
-
MMBtu
$7,445
-
Tgal
$34,098
-
gal
$3,325
-
gal
$56,576
-
lb
$18,473
TOTAL IMPLEMENTED $102,289 $84,590 $6,972
232,415
kWh
$1,318
-
MMBtu
- $34,098
-
gal
$3,325
-
gal
$56,576
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs