ITAC Assessment: TN0504
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ITAC Assessment: TN0504
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Assessment Year 1993
Principal Product Plumbing fittings and faucets
NAICS
n/a
SIC 3432: Plumbing Fixture Fittings and Trim
Sales Range $50
M
to 100
M
# of Employees 320
Plant Area 162,000
ft2
Annual Production 932,600
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $309,004 7,830,891
kWh
Natural Gas $124,075 41,762
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,768 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,445

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7261: Install timers and/or thermostats $9,438 $3,000 $246
6,155
kWh
$9,192
-
MMBtu
02 2.2511: Insulate bare equipment $8,307 $1,125 $6,084
152,110
kWh
$2,223
-
MMBtu
03 2.7144: Install spectral reflectors / delamp $15,927 $45,191 $15,927
341,735
kWh
-
04 2.2135: Repair and eliminate steam leaks $2,208 $1,350 - $2,208
-
MMBtu
05 2.1233: Analyze flue gas for proper air/fuel ratio $2,202 $1,500 - $2,202
-
MMBtu
06 2.2511: Insulate bare equipment $7,362 $770 $7,362
184,056
kWh
-
07 2.3191: Use demand controller or load shedder $7,140 $9,600 $7,140
178,488
kWh
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,626 $3,700 $2,626
65,651
kWh
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,227 $1,416 $2,227
55,686
kWh
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,383 $1,856 $1,383
34,584
kWh
-
11 2.2511: Insulate bare equipment $318 $375 - $318
-
MMBtu
12 2.4221: Install compressor air intakes in coolest locations $1,196 $610 $1,196
29,894
kWh
-
13 2.4314: Use synthetic lubricant $235 $500 $235
5,862
kWh
-
14 2.6212: Turn off equipment during breaks, reduce operating time $199 $330 $199
4,982
kWh
-
TOTAL RECOMMENDED $60,768 $71,323 $44,625
1,059,203
kWh
$16,143
-
MMBtu
TOTAL IMPLEMENTED $33,445 $11,392 $17,302
432,591
kWh
$16,143
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs