ITAC Assessment: TA0131
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ITAC Assessment: TA0131
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Assessment Year 2006
Principal Product Turbine Engine Blades
NAICS 336412: Aircraft Engine and Engine Parts Manufacturing
SIC 3724: Aircraft Engines and Engine Parts
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 150,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 6,312
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $975,676 43,561
kWh
Electricity Demand $166,897 36,064
kW-mo/yr
Natural Gas $166,316 43,354
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,435 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,030

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4224: Upgrade controls on compressors $18,180 $16 $18,180
293,270
kWh
-
02 2.4226: Use / purchase optimum sized compressor $9,225 $60 $9,225
148,880
kWh
-
03 2.4131: Size electric motors for peak operating efficiency $4,180 $630 $3,700
59,830
kWh
$480
-
kW-mo/yr
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,450 $120 $2,240
36,072
kWh
$210
-
kW-mo/yr
05 2.7142: Utilize higher efficiency lamps and/or ballasts $15,400 - $13,700
221,197
kWh
$1,700
-
kW-mo/yr
TOTAL RECOMMENDED $49,435 $826 $47,045
759,249
kWh
$2,390
-
kW-mo/yr
TOTAL IMPLEMENTED $36,030 $136 $34,120
550,539
kWh
$1,910
-
kW-mo/yr
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs