ITAC Assessment: GT0861
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ITAC Assessment: GT0861
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Assessment Year 2009
Principal Product Crackers
NAICS 311821: Cookie and Cracker Manufacturing
SIC 2052: Cookies and Crackers
Sales Range $100
M
to 500
M
# of Employees 335
Plant Area 425,000
ft2
Annual Production 131,223,000
lb
Production Hrs. Annual 8,120
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,021,061 20,299,422
kWh
Electricity Demand $396,733 31,815
kW-mo/yr
Electricity Fees $58,109 -
Natural Gas $1,848,970 158,610
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $512,587 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $142,754

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $3,115 - - - $3,115
-
MMBtu
02 2.2212: Use minimum safe oven ventilation $246,400 $5,600 - - $246,400
-
MMBtu
03 2.1133: Adjust burners for efficient operation $38,729 $40,000 - - $38,729
-
MMBtu
04 2.3132: Recharge batteries on during off-peak demand periods $4,626 - - $4,626
-
kW-mo/yr
-
05 2.2511: Insulate bare equipment $98,000 $244,260 - - $98,000
-
MMBtu
06 2.2511: Insulate bare equipment $6,025 $951 - - $6,025
-
MMBtu
07 2.4239: Eliminate or reduce compressed air usage $7,257 $2,400 $5,384
107,040
kWh
$1,873
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $9,345 $17,129 $6,934
137,820
kWh
$2,411
-
kW-mo/yr
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $15,933 $60,324 $11,821
234,935
kWh
$4,112
-
kW-mo/yr
-
10 2.7241: Install outside air damper / economizer on hvac unit $83,157 $231,450 $83,157
1,171,231
kWh
- -
TOTAL RECOMMENDED $512,587 $602,114 $107,296
1,651,026
kWh
$13,022
-
kW-mo/yr
$392,269
-
MMBtu
TOTAL IMPLEMENTED $142,754 $285,211 - - $142,754
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs