ITAC Assessment: TA0107
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ITAC Assessment: TA0107
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Assessment Year 2005
Principal Product surgical screws
NAICS 339112: Surgical and Medical Instrument Manufacturing
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 43,000
ft2
Annual Production 650,000
pieces
Production Hrs. Annual 5,970
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $86,683 1,188,300
kWh
Electricity Demand $28,801 3,640
kW-mo/yr
Natural Gas $4,061 456
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,643 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,800

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $8,800 $4,390 $6,500
98,505
kWh
$2,300
-
kW-mo/yr
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,100 $128 $1,550
23,500
kWh
$550
-
kW-mo/yr
03 2.4224: Upgrade controls on compressors $900 $300 $900
13,723
kWh
-
04 2.7135: Install occupancy sensors $488 $110 $488
7,400
kWh
-
05 2.4221: Install compressor air intakes in coolest locations $355 $510 $285
4,322
kWh
$70
-
kW-mo/yr
TOTAL RECOMMENDED $12,643 $5,438 $9,723
147,450
kWh
$2,920
-
kW-mo/yr
TOTAL IMPLEMENTED $11,800 $4,818 $8,950
135,728
kWh
$2,850
-
kW-mo/yr
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs