ITAC Assessment: AM0248
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ITAC Assessment: AM0248
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Assessment Year 1995
Principal Product Chrome and nickel plating
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 21
Plant Area 12,800
ft2
Annual Production 15,600,000
pieces
Production Hrs. Annual 3,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $143,656 2,337,046
kWh
Natural Gas $32,515 6,091
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $69,174 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $60,590

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
01 2.2511: Insulate bare equipment $9,500 $2,930 - $9,500
-
MMBtu
- - -
02 2.3212: Optimize plant power factor $8,584 $8,750 $8,584
-
kWh
- - - -
03 2.2511: Insulate bare equipment $1,020 $290 - $1,020
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $750 $200 $750
26,671
kWh
- - - -
05 2.4321: Upgrade obsolete equipment $790 $655 $790
28,136
kWh
- - - -
06 2.7124: Make a practice of turning off lights when not needed $350 - $350
12,603
kWh
- - - -
07 2.1233: Analyze flue gas for proper air/fuel ratio $310 $500 - $310
-
MMBtu
- - -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $38,980 $40,000 - - - $38,980
-
gal
-
09 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water $8,550 $19,700 - - $8,550
-
Tgal
- -
10 3.7198: Reduce / eliminate use of disposable product $340 - - - - - $340
-
lb
TOTAL RECOMMENDED $69,174 $73,025 $10,474
67,410
kWh
$10,830
-
MMBtu
$8,550
-
Tgal
$38,980
-
gal
$340
-
lb
TOTAL IMPLEMENTED $60,590 $64,275 $1,890
67,410
kWh
$10,830
-
MMBtu
$8,550
-
Tgal
$38,980
-
gal
$340
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs