ITAC Assessment: TA0080
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ITAC Assessment: TA0080
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Assessment Year 2004
Principal Product Concrete Products
NAICS 327332: Concrete Pipe Manufacturing
SIC 3273: Ready-Mixed Concrete
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 1
ft2
Annual Production 280,000,000
lb
Production Hrs. Annual 2,376
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $270,847 5,748,924
kWh
Electricity Demand $57,232 13,409
kW-mo/yr
Electricity Fees $(-18,731.0) -
Natural Gas $393,840 67,507
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $96,826 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $96,826

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4235: Remove or close off unneeded compressed air lines $67,776 $13,000 $67,776
1,139,951
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,160 $585 $14,726
247,675
kWh
$1,434
-
kW-mo/yr
-
03 2.2135: Repair and eliminate steam leaks $7,900 $875 - - $7,900
-
MMBtu
04 2.4222: Install adequate dryers on air lines to eliminate blowdown $3,990 $1,600 $3,690
62,082
kWh
$300
-
kW-mo/yr
-
05 2.2136: Install / repair insulation on steam lines $1,000 $1,000 - - $1,000
-
MMBtu
TOTAL RECOMMENDED $96,826 $17,060 $86,192
1,449,708
kWh
$1,734
-
kW-mo/yr
$8,900
-
MMBtu
TOTAL IMPLEMENTED $96,826 $17,060 $86,192
1,449,708
kWh
$1,734
-
kW-mo/yr
$8,900
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs