ITAC Assessment: TA0073
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ITAC Assessment: TA0073
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Assessment Year 2004
Principal Product Remanufacter Turbine Engine Blades
NAICS 336412: Aircraft Engine and Engine Parts Manufacturing
SIC 3724: Aircraft Engines and Engine Parts
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 175,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 6,416
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $742,112 12,767,050
kWh
Electricity Demand $166,896 38,650
kW-mo/yr
Electricity Fees $66,668 -
Natural Gas $166,316 43,354
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $221,085 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $205,685

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4224: Upgrade controls on compressors $22,670 $760 $22,670
365,651
kWh
- - -
02 2.4224: Upgrade controls on compressors $18,180 $16 $18,180
293,270
kWh
- - -
03 2.4226: Use / purchase optimum sized compressor $9,225 $60 $9,225
148,800
kWh
- - -
04 2.4323: Use optimum size and capacity equipment $8,315 $1,360 $8,040
129,713
kWh
$275
-
kW-mo/yr
- -
05 2.6218: Turn off equipment when not in use $4,700 $16 $4,700
76,000
kWh
- - -
06 2.4131: Size electric motors for peak operating efficiency $4,180 $630 $3,700
59,830
kWh
$480
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,450 $120 $2,240
36,072
kWh
$210
-
kW-mo/yr
- -
08 2.2511: Insulate bare equipment $2,400 $640 $2,400
38,500
kWh
- - -
09 2.8121: Apply for tax-free status for energy purchases $60,865 - - - $60,865 -
10 2.6215: Shut off air conditioning in winter heating season $56,500 - $50,000
807,550
kWh
$6,500
-
kW-mo/yr
- -
11 2.6218: Turn off equipment when not in use $16,200 - - - - $16,200
-
MMBtu
12 2.7142: Utilize higher efficiency lamps and/or ballasts $15,400 - $13,700
221,197
kWh
$1,700
-
kW-mo/yr
- -
TOTAL RECOMMENDED $221,085 $3,602 $134,855
2,176,583
kWh
$9,165
-
kW-mo/yr
$60,865 $16,200
-
MMBtu
TOTAL IMPLEMENTED $205,685 $3,602 $121,155
1,955,386
kWh
$7,465
-
kW-mo/yr
$60,865 $16,200
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs