ITAC Assessment: TA0070
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ITAC Assessment: TA0070
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Assessment Year 2004
Principal Product Plastic Products
NAICS 333511: Industrial Mold Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 130,000
ft2
Annual Production 325,000
pieces
Production Hrs. Annual 6,288
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $308,739 5,488,216
kWh
Electricity Demand $53,496 12,466
kW-mo/yr
Electricity Fees $24,057 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,243 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $82,025

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
01 2.8114: Change rate schedules or other changes in utility service $43,350 - - - - $43,350
02 2.8121: Apply for tax-free status for energy purchases $21,150 $(-21,150.0) - - $21,150 -
03 2.6218: Turn off equipment when not in use $7,300 - $7,300
120,600
kWh
- - -
04 2.7111: Reduce illumination to minimum necessary levels $3,100 $590 $2,740
45,270
kWh
$360
-
kW-mo/yr
- -
05 2.7444: Close holes and openings in building such as broken windows $2,990 $130 $2,990
49,390
kWh
- - -
06 2.7124: Make a practice of turning off lights when not needed $2,650 - $2,300
37,964
kWh
$350
-
kW-mo/yr
- -
07 2.4323: Use optimum size and capacity equipment $2,088 - $2,088
34,483
kWh
- - -
08 2.7447: Install vinyl strip / high speed / air curtain doors $2,020 $410 $2,020
33,325
kWh
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,885 $50 $1,665
27,489
kWh
$220
-
kW-mo/yr
- -
10 2.7122: Disconnect ballasts $1,030 $200 $910
15,090
kWh
$120
-
kW-mo/yr
- -
11 2.7135: Install occupancy sensors $680 $290 $680
11,288
kWh
- - -
TOTAL RECOMMENDED $88,243 $(-19,480.0) $22,693
374,899
kWh
$1,050
-
kW-mo/yr
$21,150 $43,350
TOTAL IMPLEMENTED $82,025 $(-20,270.0) $16,955
280,056
kWh
$570
-
kW-mo/yr
$21,150 $43,350
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs