ITAC Assessment: TA0028
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ITAC Assessment: TA0028
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Assessment Year 2002
Principal Product RotaryControlValves
NAICS
n/a
SIC 3492: Fluid Power Valves and Hose Fittings
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 450,000
ft2
Annual Production 53,200
pieces
Production Hrs. Annual 6,384
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $377,317 8,690,625
kWh
Electricity Demand $138,104 16,802
kW-mo/yr
Electricity Fees $45,534 -
Natural Gas $65,486 10,454
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $81,232 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,872

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Primary Product Savings By-product Production Savings
01 4.222: Purchase re-conditioned material instead of new $36,360 - - - - $36,360 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,860 $600 $18,860
500,000
kWh
- - - -
03 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads $13,237 - $11,437
303,148
kWh
- $33,800
-
MMBtu
- $(-32,000.0)
04 2.4231: Reduce the pressure of compressed air to the minimum required $8,290 $40 $8,290
219,830
kWh
- - - -
05 4.821: Pay bills on time to avoid late fees $3,380 - - $3,380 - - -
06 2.7447: Install vinyl strip / high speed / air curtain doors $1,105 $390 $1,105
29,235
kWh
- - - -
TOTAL RECOMMENDED $81,232 $1,030 $39,692
1,052,213
kWh
$3,380 $33,800
-
MMBtu
$36,360 $(-32,000.0)
TOTAL IMPLEMENTED $44,872 $1,030 $39,692
1,052,213
kWh
$3,380 $33,800
-
MMBtu
- $(-32,000.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs