ITAC Assessment: TA0027
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ITAC Assessment: TA0027
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Assessment Year 2002
Principal Product Plastic Bottles
NAICS
n/a
SIC 3085: Plastics Bottles
Sales Range $5
M
to 10
M
# of Employees 110
Plant Area 60,000
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 7,344
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $195,991 4,231,796
kWh
Electricity Demand $81,387 9,951
kW-mo/yr
Electricity Fees $18,409 -
Natural Gas $3,058 409
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $93,288 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,248

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings
01 3.5212: Regrind, reuse, or sell scrap plastic parts $42,200 $85,300 - - $42,200
-
Tgal
-
02 3.5217: Reuse / recycle/ sell paper products $39,800 $7,500 - - - $39,800
-
gal
03 2.2511: Insulate bare equipment $3,000 $268 $3,000
79,132
kWh
- - -
04 2.4314: Use synthetic lubricant $4,783 - $2,996
79,406
kWh
$1,787
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,550 $45 $1,550
41,000
kWh
- - -
06 2.4221: Install compressor air intakes in coolest locations $925 $615 $925
24,547
kWh
- - -
07 2.7121: Utilize daylight whenever possible in lieu of artificial light $840 - $840
22,378
kWh
- - -
08 2.7135: Install occupancy sensors $190 $160 $190
4,944
kWh
- - -
TOTAL RECOMMENDED $93,288 $93,888 $9,501
251,407
kWh
$1,787
-
kW-mo/yr
$42,200
-
Tgal
$39,800
-
gal
TOTAL IMPLEMENTED $47,248 $8,320 $5,661
149,897
kWh
$1,787
-
kW-mo/yr
- $39,800
-
gal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs