ITAC Assessment: TA0024
ITAC logo
ITAC Assessment: TA0024
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2002
Principal Product Iron and Steel plug valves
NAICS
n/a
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 211
Plant Area 307,000
ft2
Annual Production 60,000
pieces
Production Hrs. Annual 6,312
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $543,826 12,951,975
kWh
Electricity Demand $249,692 30,138
kW-mo/yr
Electricity Fees $9,717 -
Natural Gas $9,216 9,856
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,763 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,988

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
01 2.4224: Upgrade controls on compressors $5,615 $400 $4,190
121,400
kWh
$1,425
-
kW-mo/yr
-
02 2.7111: Reduce illumination to minimum necessary levels $5,600 $550 $3,400
98,467
kWh
$2,200
-
kW-mo/yr
-
03 3.7115: Clean lines with "pigs" instead of solvents / solutions $4,915 $750 - - $4,915
-
Tgal
04 2.2511: Insulate bare equipment $2,680 $635 $2,680
77,700
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,290 $440 $2,290
66,390
kWh
- -
06 2.4221: Install compressor air intakes in coolest locations $1,070 $700 $1,070
31,082
kWh
- -
07 2.4314: Use synthetic lubricant $858 - $410
11,877
kWh
$448
-
kW-mo/yr
-
08 2.7122: Disconnect ballasts $660 $675 $400
11,655
kWh
$260
-
kW-mo/yr
-
09 2.7135: Install occupancy sensors $560 $150 $560
16,285
kWh
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $315 $640 $220
6,377
kWh
$95
-
kW-mo/yr
-
11 2.6212: Turn off equipment during breaks, reduce operating time $200 - $200
5,780
kWh
- -
TOTAL RECOMMENDED $24,763 $4,940 $15,420
447,013
kWh
$4,428
-
kW-mo/yr
$4,915
-
Tgal
TOTAL IMPLEMENTED $18,988 $3,515 $14,820
429,578
kWh
$4,168
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs