ITAC Assessment: SU0549
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ITAC Assessment: SU0549
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Assessment Year 2024
Principal Product Nickel Base Superalloy Powder
NAICS 331492: Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $10
M
to 50
M
# of Employees 269
Plant Area 143,000
ft2
Annual Production 2,400,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $629,549 11,622,057
kWh
Electricity Demand $217,408 48,656
kW-mo/yr
Electricity Fees $53,525 -
Natural Gas $44,240 5,594
MMBtu
TOTAL YEARLY COSTS $944,721
RECOMMENDED SAVINGS* $66,734 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.7122: Disconnect ballasts $674 - $602
11,155
kWh
$71
-
kW-mo/yr
- - - -
02 2.3132: Recharge batteries on during off-peak demand periods $7,711 - - $7,711
-
kW-mo/yr
- - - -
03 2.4322: Use or replace with energy efficient substitutes $1,737 $25 $3,558
65,880
kWh
$402
-
kW-mo/yr
$(-2,222.3)
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $956 $35 $956
17,703
kWh
- - - - -
05 2.2437: Recover waste heat from equipment $4,448 $390 - - $4,448
-
MMBtu
- - -
06 2.4239: Eliminate or reduce compressed air usage $9,776 $995 $9,776
181,040
kWh
- - - - -
07 2.1321: Replace fossil fuel equipment with electrical equipment $21,453 $15,000 $(-1,156.7)
(-21,420)
kWh
- - $22,610
-
MMBtu
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,028 $792 $674
12,483
kWh
$76
-
kW-mo/yr
- - $163 $115
09 2.6211: Conserve energy by efficient use of vending machines $899 $1,526 $899
16,656
kWh
- - - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,941 $4,620 - $1,941
-
kW-mo/yr
- - - -
11 2.7447: Install vinyl strip / high speed / air curtain doors $137 $930 - - $137
-
MMBtu
- - -
12 2.9114: Use solar heat to make electricty $15,973 $156,925 $15,973
295,792
kWh
- - - - -
TOTAL RECOMMENDED $66,734 $181,238 $31,281
579,289
kWh
$10,202
-
kW-mo/yr
$2,363
-
MMBtu
$22,610
-
MMBtu
$163 $115
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs