ITAC Assessment: LE0302
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ITAC Assessment: LE0302
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Assessment Year 2010
Principal Product Aseptic products(food)
NAICS 333241: Food Product Machinery Manufacturing
SIC 3556: Food Products Machinery
Sales Range $50
M
to 100
M
# of Employees 185
Plant Area 170,000
ft2
Annual Production 8,411
ton
Production Hrs. Annual 5,304
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,008,987 22,276,800
kWh
Electricity Demand $365,883 48,384
kW-mo/yr
Natural Gas $138,168 10,140
MMBtu
Other Gas $552,777 158,616
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $269,416 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $60,774

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $100,844 $52,100 $88,090
1,957,557
kWh
$12,754
-
kW-mo/yr
- -
02 2.4323: Use optimum size and capacity equipment $43,590 $6,000 $43,409
964,640
kWh
$181
-
kW-mo/yr
- -
03 2.1131: Repair faulty insulation in furnaces, boilers, etc $19,885 $35,220 - - $16,151
-
MMBtu
$3,734
-
MMBtu
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $18,289 $6,000 - $18,289
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,786 $1,720 $10,072
223,837
kWh
$2,714
-
kW-mo/yr
- -
06 2.2113: Repair or replace steam traps $46,342 $10,000 - - $46,342
-
MMBtu
-
07 2.2437: Recover waste heat from equipment $18,237 $12,000 - - $18,237
-
MMBtu
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,646 $480 $1,193
26,533
kWh
$453
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $6,383 $15,780 $3,850
87,200
kWh
$2,533
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $1,414 $300 $1,414
31,470
kWh
- - -
TOTAL RECOMMENDED $269,416 $139,600 $148,028
3,291,237
kWh
$36,924
-
kW-mo/yr
$80,730
-
MMBtu
$3,734
-
MMBtu
TOTAL IMPLEMENTED $60,774 $12,200 $11,265
250,370
kWh
$3,167
-
kW-mo/yr
$46,342
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs