ITAC Assessment: SU0312
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ITAC Assessment: SU0312
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Assessment Year 2011
Principal Product Flexible Drive Shafts
NAICS 333613: Mechanical Power Transmission Equipment Manufacturing
SIC 3568: Mechanical Power Transmission Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 225
Plant Area 250,000
ft2
Annual Production 6,568,671
ton
Production Hrs. Annual 4,160
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $202,878 3,050,987
kWh
Electricity Demand $35,156 11,486
kW-mo/yr
Natural Gas $221,064 25,448
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,817 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,052

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.4226: Use / purchase optimum sized compressor $6,080 - $5,413
83,283
kWh
$667
-
kW-mo/yr
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,162 - $1,834
28,215
kWh
$328
-
kW-mo/yr
- - -
03 2.7122: Disconnect ballasts $1,584 - $1,480
22,776
kWh
$104
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $1,822 $177 $1,822
28,032
kWh
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $588 $283 $251
3,767
kWh
$16
-
kW-mo/yr
- - $321
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $545 $175 $545
8,378
kWh
- - - -
07 2.7314: Reduce ventilation air $13,505 $13,112 $639
8,928
kWh
$153
-
kW-mo/yr
- $12,713
-
MMBtu
-
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $308 $450 $308
4,742
kWh
- - - -
09 2.2414: Use waste heat from hot flue gases to preheat $6,778 $12,185 - - - $6,778
-
MMBtu
-
10 2.6211: Conserve energy by efficient use of vending machines $474 $880 $474
7,296
kWh
- - - -
11 2.3212: Optimize plant power factor $1,695 $15,783 - - $1,695 - -
12 2.4112: Install soft-start to eliminate nuisance trips $276 $4,481 - $276
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $35,817 $47,526 $12,766
195,417
kWh
$1,544
-
kW-mo/yr
$1,695 $19,491
-
MMBtu
$321
TOTAL IMPLEMENTED $23,052 $18,931 $8,802
134,428
kWh
$1,216
-
kW-mo/yr
- $12,713
-
MMBtu
$321
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs