ITAC Assessment: SU0302
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ITAC Assessment: SU0302
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Assessment Year 2011
Principal Product Injected Molded Plastics
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $50
M
to 100
M
# of Employees 168
Plant Area 106,000
ft2
Annual Production 242,000,000
pieces
Production Hrs. Annual 8,424
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $624,291 9,853,146
kWh
Electricity Demand $62,853 20,123
kW-mo/yr
Electricity Fees $10,168 -
Natural Gas $27,644 3,563
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,022 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,711

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $3,524 - - - - - - $3,524
02 2.4322: Use or replace with energy efficient substitutes $2,667 - $2,499
39,420
kWh
$168
-
kW-mo/yr
- - - -
03 2.7111: Reduce illumination to minimum necessary levels $2,571 $380 $2,403
37,908
kWh
$168
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,489 $312 $2,489
39,256
kWh
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,458 $49 $1,458
22,998
kWh
- - - - -
06 2.4221: Install compressor air intakes in coolest locations $7,970 $1,756 $7,970
125,703
kWh
- - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $295 $126 $122
1,927
kWh
$8
-
kW-mo/yr
- - $101 $64
08 2.7314: Reduce ventilation air $2,808 $2,297 $190
3,000
kWh
$37
-
kW-mo/yr
- $2,581
-
MMBtu
- -
09 2.7491: Insulate glazing, walls, ceilings, and roofs $3,531 $6,493 - - - $3,531
-
MMBtu
- -
10 3.1161: Eliminate/reduce an operation $2,679 $7,920 $(-42.0)
(-656)
kWh
$(-618.0)
-
kW-mo/yr
- - $418 $2,921
11 2.6211: Conserve energy by efficient use of vending machines $90 $458 $90
1,419
kWh
- - - - -
12 2.3212: Optimize plant power factor $3,646 $23,409 - - $3,646 - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $6,370 $41,855 $116
1,832
kWh
$11
-
kW-mo/yr
- - $1,026 $5,217
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,240 $750 $11,249
177,431
kWh
$(-9.0)
-
kW-mo/yr
- - - -
15 2.7243: Improve air circulation with destratification fans / other methods $4,684 $3,784 $(-64.0)
(-1,015)
kWh
$(-7.0)
-
kW-mo/yr
- $4,755
-
MMBtu
- -
TOTAL RECOMMENDED $56,022 $89,589 $28,480
449,223
kWh
$(-242.0)
-
kW-mo/yr
$3,646 $10,867
-
MMBtu
$1,545 $11,726
TOTAL IMPLEMENTED $30,711 $50,510 $13,226
208,611
kWh
$217
-
kW-mo/yr
- $7,336
-
MMBtu
$1,127 $8,805
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs