ITAC Assessment: LL0266
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ITAC Assessment: LL0266
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Assessment Year 2007
Principal Product Plastic Food Packaging
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 207,000
ft2
Annual Production 52,500,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,972,133 52,238,800
kWh
Electricity Demand $435,452 87,134
kW-mo/yr
Electricity Fees $124,370 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $83,509 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,854

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $42,563 $14,000 $34,241
907,035
kWh
$6,230
-
kW-mo/yr
$2,092 -
02 2.2511: Insulate bare equipment $21,291 $1,905 $17,128
453,733
kWh
$3,116
-
kW-mo/yr
$1,047 -
03 2.4239: Eliminate or reduce compressed air usage $9,193 $795 $8,741
231,544
kWh
- $452 -
04 2.7135: Install occupancy sensors $5,235 $1,680 $4,978
131,859
kWh
- $257 -
05 2.7111: Reduce illumination to minimum necessary levels $1,916 $378 $1,542
40,849
kWh
$280
-
kW-mo/yr
$94 -
06 2.6211: Conserve energy by efficient use of vending machines $492 $942 $396
10,483
kWh
$72
-
kW-mo/yr
$24 -
07 2.6211: Conserve energy by efficient use of vending machines $528 $1,023 $425
11,252
kWh
$77
-
kW-mo/yr
$26 -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $371 $280 $101
2,663
kWh
$18
-
kW-mo/yr
$6 $246
09 4.611: Begin a practice of predictive / preventative maintenance $1,920 $1,325 - - - $1,920
TOTAL RECOMMENDED $83,509 $22,328 $67,552
1,789,418
kWh
$9,793
-
kW-mo/yr
$3,998 $2,166
TOTAL IMPLEMENTED $63,854 $15,905 $51,369
1,360,768
kWh
$9,346
-
kW-mo/yr
$3,139 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs