ITAC Assessment: SU0280
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ITAC Assessment: SU0280
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Assessment Year 2009
Principal Product Industrial Gas Turbines and Aerospace Parts
NAICS 331512: Steel Investment Foundries
SIC 3324: Steel Investment Foundries
Sales Range $50
M
to 100
M
# of Employees 430
Plant Area 102,000
ft2
Annual Production 818
ton
Production Hrs. Annual 6,240
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $817,295 9,167,386
kWh
Electricity Demand $313,233 23,927
kW-mo/yr
Electricity Fees $1,932 -
Natural Gas $503,701 53,776
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $89,984 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,333

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $12,297 - $9,718
109,187
kWh
$2,579
-
kW-mo/yr
- - - -
02 2.6231: Utilize controls to operate equipment only when needed $7,999 - $7,999
89,880
kWh
- - - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,445 - $2,906
32,648
kWh
$2,539
-
kW-mo/yr
- - - -
04 2.4314: Use synthetic lubricant $1,438 - $836
9,390
kWh
$602
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,497 $378 $2,908
32,675
kWh
$589
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $4,873 $1,477 $4,873
54,756
kWh
- - - - -
07 2.4322: Use or replace with energy efficient substitutes $3,497 $3,768 $2,908
32,675
kWh
$589
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $344 $405 $133
1,489
kWh
$26
-
kW-mo/yr
- - $68 $117
09 2.2442: Preheat combustion air with waste heat $47,225 $73,508 - - - $47,225
-
MMBtu
- -
10 2.6211: Conserve energy by efficient use of vending machines $644 $1,009 $644
7,241
kWh
- - - - -
11 2.3212: Optimize plant power factor $2,725 $7,949 - - $2,725 - - -
TOTAL RECOMMENDED $89,984 $88,494 $32,925
369,941
kWh
$6,924
-
kW-mo/yr
$2,725 $47,225
-
MMBtu
$68 $117
TOTAL IMPLEMENTED $40,333 $13,572 $31,312
351,821
kWh
$6,296
-
kW-mo/yr
$2,725 - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs