ITAC Assessment: SU0279
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ITAC Assessment: SU0279
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Assessment Year 2009
Principal Product Extrusion Dies/Tooling
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 36,400
ft2
Annual Production 712
units
Production Hrs. Annual 8,760
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $392,686 4,532,970
kWh
Electricity Demand $26,655 8,975
kW-mo/yr
Electricity Fees $13,071 -
Natural Gas $40,291 3,350
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,886 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,256

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $9,367 - $8,948
102,843
kWh
$419
-
kW-mo/yr
- - -
02 2.4322: Use or replace with energy efficient substitutes $1,002 - $1,002
11,520
kWh
- - - -
03 2.4314: Use synthetic lubricant $673 - $631
7,249
kWh
$42
-
kW-mo/yr
- - -
04 2.7124: Make a practice of turning off lights when not needed $319 - $319
3,672
kWh
- - - -
05 2.4221: Install compressor air intakes in coolest locations $10,115 $1,032 $9,664
111,076
kWh
$451
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,498 $748 $5,251
60,356
kWh
$247
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $204 $305 $76
876
kWh
$3
-
kW-mo/yr
- $55 $70
08 2.7142: Utilize higher efficiency lamps and/or ballasts $4,866 $10,242 $4,649
53,436
kWh
$217
-
kW-mo/yr
- - -
09 2.6211: Conserve energy by efficient use of vending machines $225 $478 $225
2,584
kWh
- - - -
10 2.3212: Optimize plant power factor $1,617 $7,912 - - $1,617 - -
TOTAL RECOMMENDED $33,886 $20,717 $30,765
353,612
kWh
$1,379
-
kW-mo/yr
$1,617 $55 $70
TOTAL IMPLEMENTED $21,256 $11,295 $20,245
232,703
kWh
$886
-
kW-mo/yr
- $55 $70
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs