ITAC Assessment: SU0271
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ITAC Assessment: SU0271
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Assessment Year 2008
Principal Product Ceramic Dinnerware
NAICS 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3262: Vitreous China Table and Kitchen Articles
Sales Range $10
M
to 50
M
# of Employees 298
Plant Area 646,260
ft2
Annual Production 550,000
units
Production Hrs. Annual 8,760
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $523,665 12,442,809
kWh
Electricity Demand $264,747 24,563
kW-mo/yr
Electricity Fees $57,650 -
Natural Gas $2,135,090 251,507
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $345,796 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,088

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Administrative Changes Savings
01 4.821: Pay bills on time to avoid late fees $2,751 - - - - - - $2,751
02 2.4231: Reduce the pressure of compressed air to the minimum required $36,827 $3,125 $30,000
403,573
kWh
$6,827
-
kW-mo/yr
- - - -
03 2.4221: Install compressor air intakes in coolest locations $16,435 $2,841 $14,273
176,214
kWh
$2,162
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,111 $1,559 $11,637
143,664
kWh
- - - $1,474
-
MMBtu
-
05 2.2123: Insulate feedwater tank $3,428 $746 - - - $3,428
-
MMBtu
- -
06 2.7135: Install occupancy sensors $773 $249 $773
9,548
kWh
- - - - -
07 2.2136: Install / repair insulation on steam lines $31,841 $16,299 - - - $31,841
-
MMBtu
- -
08 2.1224: Replace boiler $199,772 $200,000 - - - $199,772
-
MMBtu
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $33,088 $52,435 $25,000
362,491
kWh
$8,088
-
kW-mo/yr
- - - -
10 2.6211: Conserve energy by efficient use of vending machines $747 $1,615 $747
9,220
kWh
- - - - -
11 2.3212: Optimize plant power factor $7,023 $25,839 - - $7,023 - - -
TOTAL RECOMMENDED $345,796 $304,708 $82,430
1,104,710
kWh
$17,077
-
kW-mo/yr
$7,023 $235,041
-
MMBtu
$1,474
-
MMBtu
$2,751
TOTAL IMPLEMENTED $33,088 $52,435 $25,000
362,491
kWh
$8,088
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs