ITAC Assessment: SU0248
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ITAC Assessment: SU0248
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Assessment Year 2006
Principal Product Gaskets, Seals and Expansion Joints
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 456
Plant Area 650,000
ft2
Annual Production 40,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,208,747 12,859,043
kWh
Electricity Demand $5,220 26,098
kW-mo/yr
Electricity Fees $4,146 -
Natural Gas $1,251,751 117,872
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $165,126 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $137,005

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $7,292 - $7,271
77,351
kWh
$21
-
kW-mo/yr
- - - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,903 - $1,896
20,173
kWh
$7
-
kW-mo/yr
- - - -
03 4.821: Pay bills on time to avoid late fees $546 - - - - - $546 -
04 2.4314: Use synthetic lubricant $260 - $259
2,759
kWh
$1
-
kW-mo/yr
- - - -
05 2.2135: Repair and eliminate steam leaks $85,427 $432 - - $85,427
-
MMBtu
- - -
06 2.4221: Install compressor air intakes in coolest locations $6,276 $515 $6,258
66,576
kWh
$18
-
kW-mo/yr
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $38,806 $6,280 $38,693
411,632
kWh
$113
-
kW-mo/yr
- - - -
08 2.2136: Install / repair insulation on steam lines $5,841 $1,098 - - $5,841
-
MMBtu
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $5,730 $1,952 $5,707
60,716
kWh
$23
-
kW-mo/yr
- - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,967 $4,730 $10,935
116,325
kWh
$32
-
kW-mo/yr
- - - -
11 2.6211: Conserve energy by efficient use of vending machines $1,423 $2,030 $1,423
15,140
kWh
- - - - -
12 2.7135: Install occupancy sensors $566 $823 $566
6,021
kWh
- - - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $89 $135 $33
350
kWh
- - $43 - $13
TOTAL RECOMMENDED $165,126 $17,995 $73,041
777,043
kWh
$215
-
kW-mo/yr
$91,268
-
MMBtu
$43 $546 $13
TOTAL IMPLEMENTED $137,005 $10,720 $44,999
478,719
kWh
$136
-
kW-mo/yr
$91,268
-
MMBtu
$43 $546 $13
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs