ITAC Assessment: SU0245
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ITAC Assessment: SU0245
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Assessment Year 2006
Principal Product Cottage Cheese and Sour Cream
NAICS 311513: Cheese Manufacturing
SIC 2086: Bottled and Canned Soft Drinks and Carbonated Waters
Sales Range $50
M
to 100
M
# of Employees 85
Plant Area 91,268
ft2
Annual Production 300,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,255,194 10,639,114
kWh
Electricity Demand $267,124 20,200
kW-mo/yr
Electricity Fees $5,643 -
Natural Gas $1,690,423 146,342
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $116,571 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,454

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $22,880 - $17,683
149,863
kWh
$5,197
-
kW-mo/yr
- - - -
02 4.821: Pay bills on time to avoid late fees $2,053 - - - - - - $2,053
03 2.4314: Use synthetic lubricant $1,502 - $1,171
9,922
kWh
$331
-
kW-mo/yr
- - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $281 - $215
1,825
kWh
$66
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,666 $770 $9,251
78,402
kWh
$1,415
-
kW-mo/yr
- - - -
06 2.2135: Repair and eliminate steam leaks $4,759 $318 - - - $4,759
-
MMBtu
- -
07 2.4239: Eliminate or reduce compressed air usage $35,801 $8,000 $29,453
249,600
kWh
$6,348
-
kW-mo/yr
- - - -
08 2.2136: Install / repair insulation on steam lines $2,379 $791 - - - $2,379
-
MMBtu
- -
09 2.6218: Turn off equipment when not in use $1,048 $312 $730
6,178
kWh
$318
-
kW-mo/yr
- - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,762 $9,883 $8,998
76,256
kWh
$2,764
-
kW-mo/yr
- - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,270 $1,071 $616
5,220
kWh
$92
-
kW-mo/yr
- - $360 $202
12 2.6211: Conserve energy by efficient use of vending machines $191 $270 $165
1,402
kWh
$26
-
kW-mo/yr
- - - -
13 2.2614: Use cooling tower or economizer to replace chiller cooling $13,910 $30,045 $8,448
71,593
kWh
$5,462
-
kW-mo/yr
- - - -
14 2.2511: Insulate bare equipment $2,426 $6,975 - - - $2,426
-
MMBtu
- -
15 2.3212: Optimize plant power factor $5,643 $19,001 - - $5,643 - - -
TOTAL RECOMMENDED $116,571 $77,436 $76,730
650,261
kWh
$22,019
-
kW-mo/yr
$5,643 $9,564
-
MMBtu
$360 $2,255
TOTAL IMPLEMENTED $22,454 $8,375 $11,152
94,502
kWh
$2,064
-
kW-mo/yr
- $7,185
-
MMBtu
- $2,053
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs