ITAC Assessment: SU0236
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ITAC Assessment: SU0236
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Assessment Year 2006
Principal Product Injection Molded Plastic
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $50
M
to 100
M
# of Employees 180
Plant Area 106,000
ft2
Annual Production 200,000,000
pieces
Production Hrs. Annual 8,064
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $783,559 10,406,400
kWh
Electricity Demand $169,340 21,904
kW-mo/yr
Electricity Fees $4,742 -
Natural Gas $7,970 81,550
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,677 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $81,411

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $2,860 - $2,500
33,090
kWh
$360
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $2,416 $171 $2,158
28,560
kWh
$258
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $868 $127 $868
11,491
kWh
- - -
04 2.2437: Recover waste heat from equipment $4,245 $713 - - $4,245
-
MMBtu
-
05 2.2113: Repair or replace steam traps $1,176 $365 - - $1,176
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $758 $220 $677
8,960
kWh
$81
-
kW-mo/yr
- -
07 2.7273: Install desiccant humidity control system $65,227 $70,000 $65,227
819,257
kWh
- - -
08 2.7243: Improve air circulation with destratification fans / other methods $2,279 $2,517 $(-264.0)
(-3,499)
kWh
$(-15.0)
-
kW-mo/yr
$2,558
-
MMBtu
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $656 $1,314 $322
4,257
kWh
$18
-
kW-mo/yr
- $316
10 2.7142: Utilize higher efficiency lamps and/or ballasts $6,858 $12,200 $6,477
85,721
kWh
$381
-
kW-mo/yr
- -
11 2.7233: Use properly designed and sized hvac equipment $4,046 $8,856 $1,166
15,426
kWh
$36
-
kW-mo/yr
$2,844
-
MMBtu
-
12 2.6211: Conserve energy by efficient use of vending machines $288 $701 $288
3,811
kWh
- - -
TOTAL RECOMMENDED $91,677 $97,184 $79,419
1,007,074
kWh
$1,119
-
kW-mo/yr
$10,823
-
MMBtu
$316
TOTAL IMPLEMENTED $81,411 $86,142 $72,985
921,930
kWh
$447
-
kW-mo/yr
$7,979
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs