ITAC Assessment: CI0049
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ITAC Assessment: CI0049
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Assessment Year 2025
Principal Product Heat Treating
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $5
M
to 10
M
# of Employees 60
Plant Area 38,000
ft2
Annual Production 6,800
units
Production Hrs. Annual 6,864
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $136,838 989,195
kWh
Electricity Demand $75,890 2,504
kW-mo/yr
Electricity Fees $23,163 -
Natural Gas $242,407 19,942
MMBtu
LPG $15,360 5,833
MMBtu
Other Gas $15,297 1
MMBtu
Other Energy $40,814 53,128
MMBtu
Waste Disposal Costs
Water Usage $2,740 474
Tgal
TOTAL YEARLY COSTS $552,509
RECOMMENDED SAVINGS* $170,682 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Other Energy Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.1224: Replace boiler $31,771 $18,000 $(-21,264.0)
(-153,754)
kWh
$(-10,184.0)
-
kW-mo/yr
$63,219
-
MMBtu
- - - -
02 2.1321: Replace fossil fuel equipment with electrical equipment $28,480 $125,000 - - $28,480
-
MMBtu
- - - -
03 4.212: Adopt in-house material generation $18,814 $22,000 - - - - $40,814
-
MMBtu
- $(-22,000.0)
04 2.3141: Use battery storage for demand control $17,261 $58,000 $2,082
15,056
kWh
$15,179
-
kW-mo/yr
- - - - -
05 2.1133: Adjust burners for efficient operation $16,500 $44,000 - - $16,500
-
MMBtu
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,474 $5,000 $10,828
78,294
kWh
$3,646
-
kW-mo/yr
- - - - -
07 4.212: Adopt in-house material generation $13,673 $175,000 - - - - - $13,673 -
08 2.3137: Use power during off-peak periods $13,567 $22,000 - $13,567
-
kW-mo/yr
- - - - -
09 2.1321: Replace fossil fuel equipment with electrical equipment $9,652 $40,000 $(-4,810.0)
(-34,778)
kWh
$(-898.0)
-
kW-mo/yr
- $15,360
-
MMBtu
- - -
10 2.2442: Preheat combustion air with waste heat $5,572 $11,000 - - $5,572
-
MMBtu
- - - -
11 2.4133: Use most efficient type of electric motors $918 $470 $713
5,158
kWh
$205
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $170,682 $520,470 $(-12,451.0)
(-90,024)
kWh
$21,515
-
kW-mo/yr
$113,771
-
MMBtu
$15,360
-
MMBtu
$40,814
-
MMBtu
$13,673 $(-22,000.0)
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Other Energy Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs