| Assessment Year | 2006 |
|---|---|
| Principal Product | Heat Treated and Plated Metal |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $1 M to 5M |
| # of Employees | 16 |
| Plant Area |
38,000
ft2
|
| Annual Production | 3,750,000
lb
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | New York |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $85,532 | 734,658 |
kWh
|
$0.12 |
| Electricity Demand | $10,382 | 1,895 |
kW-mo/yr
|
$5.48 |
| Electricity Fees | $3,261 | - |
|
- |
| Natural Gas | $142,602 | 3,751 |
MMBtu
|
$38.02 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $119,973 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $95,749 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.8121: Apply for tax-free status for energy purchases | $5,295 | - | - | - | - | $5,295 | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,954 | - |
$1,779
13,079
kWh
|
$175
-
kW-mo/yr
|
- | - | |
| 03 | 2.8118: Check for accuracy of utility / power meters | $255 | - | - | - | - | $255 | |
| 04 | 2.4314: Use synthetic lubricant | $247 | - |
$225
1,653
kWh
|
$22
-
kW-mo/yr
|
- | - | |
| 05 | 2.2113: Repair or replace steam traps | $14,219 | $1,527 | - | - |
$14,219
-
MMBtu
|
- | |
| 06 | 2.2136: Install / repair insulation on steam lines | $1,179 | $25 | - | - |
$1,179
-
MMBtu
|
- | |
| 07 | 2.2136: Install / repair insulation on steam lines | $42,734 | $6,467 | - | - |
$42,734
-
MMBtu
|
- | |
| 08 | 2.2123: Insulate feedwater tank | $3,650 | $720 | - | - |
$3,650
-
MMBtu
|
- | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,629 | $325 |
$1,481
10,891
kWh
|
$148
-
kW-mo/yr
|
- | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $1,221 | $277 |
$1,111
8,168
kWh
|
$110
-
kW-mo/yr
|
- | - | |
| 11 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $22,111 | $5,932 |
$(-1,283.0)
(-9,432)
kWh
|
$(-126.0)
-
kW-mo/yr
|
- | $23,520 | |
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $13,611 | $8,189 | - | - |
$13,611
-
MMBtu
|
- | |
| 13 | 2.1232: Keep boiler tubes clean | $1,255 | $720 | - | - |
$1,255
-
MMBtu
|
- | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,613 | $9,400 |
$9,654
70,985
kWh
|
$959
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $119,973 | $33,582 |
$12,967
95,344
kWh
|
$1,288
-
kW-mo/yr
|
$76,648
-
MMBtu
|
$29,070 | ||
| TOTAL IMPLEMENTED | $95,749 | $15,993 |
$3,313
24,359
kWh
|
$329
-
kW-mo/yr
|
$63,037
-
MMBtu
|
$29,070 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs