ITAC Assessment: SU0220
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ITAC Assessment: SU0220
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Assessment Year 2005
Principal Product Protein Hydrolysates
NAICS 311514: Dry, Condensed, and Evaporated Dairy Product Manufacturing
SIC 2023: Dry, Condensed, and Evaporated Dairy Products
Sales Range $50
M
to 100
M
# of Employees 115
Plant Area 60,126
ft2
Annual Production 11,023
ton
Production Hrs. Annual 8,760
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $367,601 7,814,700
kWh
Electricity Demand $90,936 15,156
kW-mo/yr
Electricity Fees $(-3,938.0) -
Fuel Oil #4 $871,767 118,615
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $227,668 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $79,643

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #4 Savings Ancillary Material Cost Savings
01 2.1232: Keep boiler tubes clean $17,434 - - - $17,434
-
MMBtu
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,497 - $2,981
63,422
kWh
$516
-
kW-mo/yr
- -
03 2.4314: Use synthetic lubricant $488 - $416
8,848
kWh
$72
-
kW-mo/yr
- -
04 2.1222: Install turbulators $24,498 $512 - - $24,498
-
MMBtu
-
05 2.2414: Use waste heat from hot flue gases to preheat $47,114 $10,000 - - $47,114
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,882 $765 $3,306
70,342
kWh
$576
-
kW-mo/yr
- -
07 2.2113: Repair or replace steam traps $8,034 $2,780 - - $8,034
-
MMBtu
-
08 2.4221: Install compressor air intakes in coolest locations $2,271 $667 $1,935
41,172
kWh
$336
-
kW-mo/yr
- -
09 3.6192: Use a less expensive method of waste removal $119,913 $75,924 $48,441
1,030,656
kWh
$12,672
-
kW-mo/yr
- $58,800
10 2.7142: Utilize higher efficiency lamps and/or ballasts $420 $408 $81
1,717
kWh
$12
-
kW-mo/yr
- $327
11 2.6211: Conserve energy by efficient use of vending machines $117 $343 $99
2,102
kWh
$18
-
kW-mo/yr
- -
TOTAL RECOMMENDED $227,668 $91,399 $57,259
1,218,259
kWh
$14,202
-
kW-mo/yr
$97,080
-
MMBtu
$59,127
TOTAL IMPLEMENTED $79,643 $14,620 $5,738
122,079
kWh
$996
-
kW-mo/yr
$72,582
-
MMBtu
$327
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #4 Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs