| Assessment Year | 2005 |
|---|---|
| Principal Product | Bare & Tinned Copper Wire & Cable |
| NAICS | 335999: All Other Miscellaneous Electrical Equipment and Component Manufacturing |
| SIC | 3357: Drawing and Insulating of Nonferrous Wire |
| Sales Range | $50 M to 100M |
| # of Employees | 302 |
| Plant Area |
326,000
ft2
|
| Annual Production | 1,127,721,130
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | New York |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,812,267 | 29,076,030 |
kWh
|
$0.062 |
| Electricity Fees | $177,603 | - |
|
- |
| Fuel Oil #4 | $144,623 | 20,418 |
MMBtu
|
$7.08 |
| Fuel Oil #6 | $58,773 | 9,454 |
MMBtu
|
$6.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $337,553 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $52,034 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Fuel Oil #4 Savings | Fuel Oil #6 Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $34,927 | - |
$34,927
563,342
kWh
|
- | - | - | - | |
| 02 | 2.4314: Use synthetic lubricant | $27,119 | - |
$27,119
437,396
kWh
|
- | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,931 | - |
$7,931
127,890
kWh
|
- | - | - | - | |
| 04 | 2.1232: Keep boiler tubes clean | $4,058 | - | - | - |
$2,890
-
MMBtu
|
$1,168
-
MMBtu
|
- | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $5,622 | $785 |
$5,622
90,657
kWh
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,117 | $2,100 |
$6,117
98,658
kWh
|
- | - | - | - | |
| 07 | 3.1191: Change procedures / equipment / operating conditions | $169,409 | $114,259 | - | - | - | - | $169,409 | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,280 | $7,100 |
$8,280
133,555
kWh
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,729 | $1,878 |
$494
7,970
kWh
|
- | - | - | $1,235 | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $13,025 | $15,000 | - | - |
$9,257
-
MMBtu
|
$3,768
-
MMBtu
|
- | |
| 11 | 2.7314: Reduce ventilation air | $14,692 | $17,995 |
$14,692
236,963
kWh
|
- | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $25,220 | $53,200 |
$25,220
406,774
kWh
|
- | - | - | - | |
| 13 | 2.6211: Conserve energy by efficient use of vending machines | $456 | $1,166 |
$456
7,358
kWh
|
- | - | - | - | |
| 14 | 2.3212: Optimize plant power factor | $18,968 | $61,178 | - | $18,968 | - | - | - | |
| TOTAL RECOMMENDED | $337,553 | $274,661 |
$130,858
2,110,563
kWh
|
$18,968 |
$12,147
-
MMBtu
|
$4,936
-
MMBtu
|
$170,644 | ||
| TOTAL IMPLEMENTED | $52,034 | $118,356 |
$31,831
513,402
kWh
|
$18,968 | - | - | $1,235 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Fuel Oil #4 Savings | Fuel Oil #6 Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs