ITAC Assessment: SU0217
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ITAC Assessment: SU0217
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Assessment Year 2005
Principal Product Corrugated sheets and boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 227,246
ft2
Annual Production 53,148,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $372,598 4,715,200
kWh
Electricity Demand $173,307 13,657
kW-mo/yr
Electricity Fees $27,166 -
Natural Gas $322,740 53,327
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $81,587 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $57,380

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.8114: Change rate schedules or other changes in utility service $18,867 - - - - - $18,867
02 2.4231: Reduce the pressure of compressed air to the minimum required $16,273 - $12,225
154,744
kWh
$4,048
-
kW-mo/yr
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $9,819 - $6,418
81,244
kWh
$3,401
-
kW-mo/yr
- - -
04 2.1233: Analyze flue gas for proper air/fuel ratio $10,785 $500 - - - $10,785
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,763 $954 $5,834
73,848
kWh
$1,929
-
kW-mo/yr
- - -
06 2.4221: Install compressor air intakes in coolest locations $7,934 $652 $5,967
75,537
kWh
$1,967
-
kW-mo/yr
- - -
07 2.2441: Preheat boiler makeup water with waste process heat $6,167 $2,280 - - - $6,167
-
MMBtu
-
08 2.3212: Optimize plant power factor $3,979 $14,487 - - $3,979 - -
TOTAL RECOMMENDED $81,587 $18,873 $30,444
385,373
kWh
$11,345
-
kW-mo/yr
$3,979 $16,952
-
MMBtu
$18,867
TOTAL IMPLEMENTED $57,380 $18,221 $12,252
155,092
kWh
$5,330
-
kW-mo/yr
$3,979 $16,952
-
MMBtu
$18,867
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs