ITAC Assessment: SU0165
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ITAC Assessment: SU0165
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Assessment Year 2003
Principal Product Marine, Industrial Hardware
NAICS 332111: Iron and Steel Forging
SIC 3429: Hardware, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 118
Plant Area 160,000
ft2
Annual Production 0
units
Production Hrs. Annual 4,420
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $301,347 7,770,110
kWh
Electricity Demand $214,459 49,718
kW-mo/yr
Electricity Fees $38,526 -
Natural Gas $443,968 74,504
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $269,021 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $251,081

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings
01 4.431: Train operators for maximum operating efficiency $99,450 $110,400 - - - - - $99,450
02 3.5145: Recover and reuse spent acid baths $30,138 $3,234 - - - - $9,945
-
gal
$20,193
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,370 $17,064 $14,694
206,960
kWh
$2,676
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,503 $937 $10,503
147,931
kWh
- - - - -
05 2.3212: Optimize plant power factor $9,177 $20,736 - - $9,177 - - -
06 2.4221: Install compressor air intakes in coolest locations $8,763 $5,538 - - - $8,763
-
MMBtu
- -
07 2.4224: Upgrade controls on compressors $93,620 $94,691 $90,897
1,280,244
kWh
$2,723
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $269,021 $252,600 $116,094
1,635,135
kWh
$5,399
-
kW-mo/yr
$9,177 $8,763
-
MMBtu
$9,945
-
gal
$119,643
TOTAL IMPLEMENTED $251,081 $226,326 $116,094
1,635,135
kWh
$5,399
-
kW-mo/yr
- - $9,945
-
gal
$119,643
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs