ITAC Assessment: SU0125
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ITAC Assessment: SU0125
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Assessment Year 2001
Principal Product brake pistons
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 41,650
ft2
Annual Production 16,000
pieces
Production Hrs. Annual 5,760
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $165,323 2,570,243
kWh
Electricity Demand $44,091 5,636
kW-mo/yr
Electricity Fees $6,385 -
Natural Gas $62,812 7,833
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $78,883 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,651

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $1,561 - - - - - - $1,561
02 2.4231: Reduce the pressure of compressed air to the minimum required $6,467 - $6,467
107,784
kWh
- - - - -
03 2.4221: Install compressor air intakes in coolest locations $6,122 $20,070 $6,122
102,036
kWh
- - - - -
04 2.7135: Install occupancy sensors $2,096 $665 $1,698
28,309
kWh
$398
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,687 $342 $1,328
22,136
kWh
$359
-
kW-mo/yr
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,313 $840 $1,819
30,319
kWh
$494
-
kW-mo/yr
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $920 $3,275 $724
12,080
kWh
$196
-
kW-mo/yr
- - - -
08 2.3212: Optimize plant power factor $4,470 $6,200 - - $4,470 - - -
09 3.4111: Use closed cycle process to minimize waste water production $34,312 - $29,030
483,840
kWh
$7,882
-
kW-mo/yr
- - $(-2,600.0) -
10 3.6193: Install equipment (eg compactor) to reduce disposal costs $8,216 $9,990 - - - $8,216
-
MMBtu
- -
11 2.2437: Recover waste heat from equipment $10,719 $760 - - - $10,719
-
MMBtu
- -
TOTAL RECOMMENDED $78,883 $42,142 $47,188
786,504
kWh
$9,329
-
kW-mo/yr
$4,470 $18,935
-
MMBtu
$(-2,600.0) $1,561
TOTAL IMPLEMENTED $63,651 $27,030 $41,619
693,660
kWh
$7,882
-
kW-mo/yr
$4,470 $10,719
-
MMBtu
$(-2,600.0) $1,561
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs