ITAC Assessment: SU0113
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ITAC Assessment: SU0113
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Assessment Year 2001
Principal Product Finishing Products
NAICS
n/a
SIC 3328:
Sales Range $5
M
to 10
M
# of Employees 115
Plant Area 100,000
ft2
Annual Production 230,000
pieces
Production Hrs. Annual 2,860
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $19,426 489,532
kWh
Electricity Demand $14,770 1,676
kW-mo/yr
Electricity Fees $6,103 -
Natural Gas $41,331 7,671
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $169,909 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $93,509

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings By-product Production Savings
01 2.5194: Redesign process $89,000 $44,000 - - - - $89,000 -
02 3.2176: Increase use of automation $76,400 $90,000 - - - $36,400 - $40,000
03 2.2437: Recover waste heat from equipment $2,676 $705 - - $2,676
-
MMBtu
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $890 - $890
22,254
kWh
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $450 - $450
11,250
kWh
- - - - -
06 2.4221: Install compressor air intakes in coolest locations $319 $115 $319
7,985
kWh
- - - - -
07 2.7111: Reduce illumination to minimum necessary levels $174 $60 $132
3,306
kWh
$42
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $169,909 $134,880 $1,791
44,795
kWh
$42
-
kW-mo/yr
$2,676
-
MMBtu
$36,400 $89,000 $40,000
TOTAL IMPLEMENTED $93,509 $44,880 $1,791
44,795
kWh
$42
-
kW-mo/yr
$2,676
-
MMBtu
- $89,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs