ITAC Assessment: ST0033
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ITAC Assessment: ST0033
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Assessment Year 1985
Principal Product STEEL WIRE
NAICS
n/a
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $10
M
to 50
M
# of Employees 78
Plant Area
n/a
Annual Production 30,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $251,688 3,036,049
kWh
Natural Gas $260,251 42,671
MMBtu
Fuel Oil #4 $84,149 14,419
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $67,900 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,443

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Fuel Oil #4 Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,091 $340 $1,091
13,189
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,963 - $5,963
72,098
kWh
- -
03 2.6212: Turn off equipment during breaks, reduce operating time $576 $100 $576
7,034
kWh
- -
04 2.4221: Install compressor air intakes in coolest locations $853 $200 $853
10,258
kWh
- -
05 2.3191: Use demand controller or load shedder $6,080 $1,900 $6,080
-
kWh
- -
06 2.2511: Insulate bare equipment $1,488 - - $1,488
-
MMBtu
-
07 2.2511: Insulate bare equipment $1,100 $3,100 - $1,100
-
MMBtu
-
08 2.1233: Analyze flue gas for proper air/fuel ratio $1,936 $537 - - $1,936
-
MMBtu
09 3.4154: Eliminate leaks in water lines and valves $504 $40 - - $504
-
MMBtu
10 2.2444: Use hot process fluids to preheat incoming process fluids $4,126 $1,770 - - $4,126
-
MMBtu
11 2.7441: Replace broken windows and/or window sash $4,383 $87 - - $4,383
-
MMBtu
12 2.7224: Reduce space conditioning during non-working hours $384 - - $384
-
MMBtu
-
13 2.7492: Use proper thickness of insulation on building envelope $39,416 $45,000 - - $39,416
-
MMBtu
TOTAL RECOMMENDED $67,900 $53,074 $14,563
102,579
kWh
$2,972
-
MMBtu
$50,365
-
MMBtu
TOTAL IMPLEMENTED $15,443 $2,577 $12,619
79,132
kWh
$384
-
MMBtu
$2,440
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Fuel Oil #4 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs