ITAC Assessment: SF0476
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ITAC Assessment: SF0476
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Assessment Year 2016
Principal Product Steel Castings
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 250
Plant Area 175,000
ft2
Annual Production 5,050
ton
Production Hrs. Annual 4,160
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,532,532 23,781,908
kWh
Electricity Demand $2,129,911 132,132
kW-mo/yr
Electricity Fees $415,263 -
Natural Gas $791,367 144,041
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $125,907 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $105,274

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,871 - $8,871
114,858
kWh
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $8,100 $280 $5,640
52,963
kWh
$2,460
-
kW-mo/yr
- - -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,817 - - - $5,817 - -
04 2.6218: Turn off equipment when not in use $8,163 $913 $8,163
76,663
kWh
- - - -
05 2.6231: Utilize controls to operate equipment only when needed $9,486 $722 $9,486
89,081
kWh
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,722 $386 $1,894
17,782
kWh
$828
-
kW-mo/yr
- - -
07 2.6218: Turn off equipment when not in use $1,324 $215 $1,096
10,293
kWh
$228
-
kW-mo/yr
- - -
08 2.4239: Eliminate or reduce compressed air usage $3,971 $4,378 $2,765
25,963
kWh
$1,206
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $63,239 $121,403 $44,939
422,004
kWh
$17,865
-
kW-mo/yr
- $1,892 $(-1,457.0)
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,176 $17,481 $7,176
67,387
kWh
- - - -
11 2.7135: Install occupancy sensors $7,038 $21,100 $3,736
35,082
kWh
$3,302
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $125,907 $166,878 $93,766
912,076
kWh
$25,889
-
kW-mo/yr
$5,817 $1,892 $(-1,457.0)
TOTAL IMPLEMENTED $105,274 $144,297 $74,339
729,645
kWh
$24,683
-
kW-mo/yr
$5,817 $1,892 $(-1,457.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs