ITAC Assessment: SF0468
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ITAC Assessment: SF0468
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Assessment Year 2015
Principal Product Investment Castings
NAICS 331410: Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 3339: Primary Smelting and Refining of Nonferrous Metals, Except Copper and Aluminum
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 72,000
ft2
Annual Production 1,200,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $911,532 11,227,901
kWh
Electricity Demand $503,419 21,194
kW-mo/yr
Natural Gas $331,310 54,021
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $79,943 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,257

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2135: Repair and eliminate steam leaks $3,541 - $3,541
52,476
kWh
- -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $15,328 - - $15,328
-
kW-mo/yr
-
03 2.7224: Reduce space conditioning during non-working hours $13,761 - $6,100
75,124
kWh
- $7,661
-
MMBtu
04 2.4239: Eliminate or reduce compressed air usage $2,358 $455 $2,358
28,724
kWh
- -
05 2.6231: Utilize controls to operate equipment only when needed $5,141 $1,658 $5,141
63,310
kWh
- -
06 2.6231: Utilize controls to operate equipment only when needed $26,031 $8,158 $26,031
320,573
kWh
- -
07 2.2511: Insulate bare equipment $356 $274 $356
4,379
kWh
- -
08 2.7135: Install occupancy sensors $2,043 $1,679 $1,121
13,809
kWh
$922
-
kW-mo/yr
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,506 $8,348 $1,399
17,232
kWh
$107
-
kW-mo/yr
-
10 2.1224: Replace boiler $9,878 $51,914 - - $9,878
-
MMBtu
TOTAL RECOMMENDED $79,943 $72,486 $46,047
575,627
kWh
$16,357
-
kW-mo/yr
$17,539
-
MMBtu
TOTAL IMPLEMENTED $62,257 $72,031 $43,689
546,903
kWh
$1,029
-
kW-mo/yr
$17,539
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs