ITAC Assessment: SF0374
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ITAC Assessment: SF0374
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Assessment Year 2009
Principal Product Citrus Juice and Oil
NAICS 311411: Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037: Frozen Fruits, Fruit Juices, and Vegetables
Sales Range less than $500
k
# of Employees 130
Plant Area 80,000
ft2
Annual Production 500,000
ton
Production Hrs. Annual 7,488
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $944,457 8,597,325
kWh
Electricity Demand $417,327 76,974
kW-mo/yr
Natural Gas $1,432,584 140,957
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $398,349 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $361,016

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.2135: Repair and eliminate steam leaks $45,410 - - - $45,410
-
MMBtu
-
02 2.1233: Analyze flue gas for proper air/fuel ratio $13,699 - - - $13,699
-
MMBtu
-
03 2.1241: Reduce excessive boiler blowdown $10,627 $2,372 - - $10,627
-
MMBtu
-
04 2.6231: Utilize controls to operate equipment only when needed $9,963 $2,837 $9,963
90,698
kWh
- - -
05 2.7132: Install timers on light switches in little used areas $5,402 $3,037 $5,061
46,071
kWh
$341
-
kW-mo/yr
- -
06 2.4222: Install adequate dryers on air lines to eliminate blowdown $15,888 $9,574 $15,888
144,634
kWh
- - -
07 2.2621: Modify refrigeration system to operate at a lower pressure $17,939 $12,500 $17,939
163,305
kWh
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $48,237 $33,968 $48,237
439,113
kWh
- - -
09 2.6231: Utilize controls to operate equipment only when needed $51,835 $40,007 $51,835
471,870
kWh
- - -
10 2.7134: Use photocell controls $18,403 $18,196 $18,403
167,525
kWh
- - -
11 2.4133: Use most efficient type of electric motors $3,553 $5,659 $3,553
32,344
kWh
- - -
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,489 $4,385 $2,245
20,433
kWh
$244
-
kW-mo/yr
- -
13 2.4323: Use optimum size and capacity equipment $2,217 $4,719 $2,217
20,181
kWh
- - -
14 2.7135: Install occupancy sensors $701 $1,567 $701
6,378
kWh
- - -
15 2.1233: Analyze flue gas for proper air/fuel ratio $13,809 $31,988 $13,809
47,758
kWh
- - -
16 2.7142: Utilize higher efficiency lamps and/or ballasts $9,002 $318 $8,279
75,634
kWh
$723
-
kW-mo/yr
- -
17 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $89,029 $326,072 $66,495
605,328
kWh
$22,534
-
kW-mo/yr
- -
18 2.1243: Use heat from boiler blowdown to preheat boiler feed water $16,622 $86,476 - - $16,622
-
MMBtu
-
19 3.4115: Recover and reuse cooling water $23,524 $15,018 - - - $23,524
-
Tgal
TOTAL RECOMMENDED $398,349 $598,693 $264,625
2,331,272
kWh
$23,842
-
kW-mo/yr
$86,358
-
MMBtu
$23,524
-
Tgal
TOTAL IMPLEMENTED $361,016 $551,687 $250,816
2,283,514
kWh
$23,842
-
kW-mo/yr
$86,358
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs