ITAC Assessment: SF0357
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ITAC Assessment: SF0357
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Assessment Year 2008
Principal Product Repaired & Remanufactured
NAICS 322219: Other Paperboard Container Manufacturing
SIC 7699: Repair Shops and Related Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 57
Plant Area 300,000
ft2
Annual Production 750,000
pieces
Production Hrs. Annual 2,418
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $199,201 1,404,361
kWh
Natural Gas $764,984 70,718
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $138,821 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2135: Repair and eliminate steam leaks $4,006 - $4,006
27,473
kWh
-
02 2.2443: Re-use or recycle hot or cold process exhaust air $27,148 $12,102 - $27,148
-
MMBtu
03 2.4133: Use most efficient type of electric motors $428 $728 $428
2,936
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,858 $16,291 $6,858
47,024
kWh
-
05 2.4222: Install adequate dryers on air lines to eliminate blowdown $5,290 $16,144 $5,290
18,135
kWh
-
06 2.2414: Use waste heat from hot flue gases to preheat $71,962 $222,664 - $71,962
-
MMBtu
07 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $1,645 $6,343 $1,645
11,278
kWh
-
08 2.2114: Shut off steam traps on super heated steam lines when not in use $1,741 - - $1,741
-
MMBtu
09 2.2135: Repair and eliminate steam leaks $1,347 $140 - $1,347
-
MMBtu
10 2.2113: Repair or replace steam traps $3,011 $294 - $3,011
-
MMBtu
11 2.2136: Install / repair insulation on steam lines $4,263 $2,834 - $4,263
-
MMBtu
12 2.4224: Upgrade controls on compressors $8,305 $25,703 $8,305
54,359
kWh
-
13 2.2414: Use waste heat from hot flue gases to preheat $2,817 $15,233 - $2,817
-
MMBtu
TOTAL RECOMMENDED $138,821 $318,476 $26,532
161,205
kWh
$112,289
-
MMBtu
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs