ITAC Assessment: SF0349
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ITAC Assessment: SF0349
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Assessment Year 2007
Principal Product Investment Castings
NAICS 331410: Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 3339: Primary Smelting and Refining of Nonferrous Metals, Except Copper and Aluminum
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 55,000
ft2
Annual Production 200,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Nevada

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $496,733 5,664,240
kWh
Electricity Demand $166,986 15,372
kW-mo/yr
Electricity Fees $39,414 -
Natural Gas $301,252 25,304
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $112,228 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,679

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2135: Repair and eliminate steam leaks $6,853 - - - - $6,853
-
MMBtu
02 2.4231: Reduce the pressure of compressed air to the minimum required $6,603 $150 $5,641
64,650
kWh
$962
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,755 - $1,755
23,554
kWh
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $19,139 $10,019 $19,139
259,384
kWh
- - -
05 2.7135: Install occupancy sensors $3,490 $1,992 $2,819
32,303
kWh
$671
-
kW-mo/yr
- -
06 2.6231: Utilize controls to operate equipment only when needed $725 $757 $725
8,309
kWh
- - -
07 2.1311: Replace electrically-operated equipment with fossil fuel equipment $7,644 $8,646 $13,416
153,753
kWh
$2,393
-
kW-mo/yr
- $(-8,165.0)
-
MMBtu
08 2.6231: Utilize controls to operate equipment only when needed $2,042 $2,339 $2,042
23,404
kWh
- - -
09 2.2514: Cover open tanks $12,984 $14,940 $12,984
148,792
kWh
- - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,554 $4,281 $3,554
40,732
kWh
- - -
11 2.2414: Use waste heat from hot flue gases to preheat $31,597 $52,080 - - - $31,597
-
MMBtu
12 2.7134: Use photocell controls $3,302 $9,569 $2,235
25,609
kWh
$1,067
-
kW-mo/yr
- -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $335 $980 $335
3,844
kWh
- - -
14 2.2414: Use waste heat from hot flue gases to preheat $3,454 $11,000 - - - $3,454
-
MMBtu
15 2.8114: Change rate schedules or other changes in utility service $8,751 $37,915 - - $8,751 -
TOTAL RECOMMENDED $112,228 $154,668 $64,645
784,334
kWh
$5,093
-
kW-mo/yr
$8,751 $33,739
-
MMBtu
TOTAL IMPLEMENTED $19,679 $16,599 $11,088
130,507
kWh
$1,738
-
kW-mo/yr
- $6,853
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs