ITAC Assessment: SF0340
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ITAC Assessment: SF0340
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Assessment Year 2007
Principal Product Pharmaceutical Intermediates
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 495,000
ft2
Annual Production 1
units
Production Hrs. Annual 8,736
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,082,600 27,991,500
kWh
Natural Gas $1,025,200 120,084
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $549,611 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $267,877

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $13,354 - - $13,354
-
MMBtu
02 2.2135: Repair and eliminate steam leaks $12,059 $320 - $12,059
-
MMBtu
03 2.2135: Repair and eliminate steam leaks $6,510 - - $6,510
-
MMBtu
04 2.2122: Install / repair insulation on condensate lines $155,963 $36,556 - $155,963
-
MMBtu
05 2.261: Cooling towers $14,070 $3,000 $14,070
189,117
kWh
-
06 2.2136: Install / repair insulation on steam lines $6,921 $1,133 - $6,921
-
MMBtu
07 2.2122: Install / repair insulation on condensate lines $12,710 $4,246 - $12,710
-
MMBtu
08 2.7132: Install timers on light switches in little used areas $4,828 $1,892 $4,828
64,891
kWh
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $23,910 $12,188 $23,910
321,369
kWh
-
10 2.2621: Modify refrigeration system to operate at a lower pressure $125,591 $80,000 $125,591
1,688,029
kWh
-
11 2.2414: Use waste heat from hot flue gases to preheat $21,896 $15,000 - $21,896
-
MMBtu
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,702 $15,428 $18,702
251,372
kWh
-
13 2.4133: Use most efficient type of electric motors $4,410 $3,712 $4,410
220,945
kWh
-
14 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $70,597 $65,970 $70,597
948,883
kWh
-
15 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $20,697 $37,793 $20,697
278,180
kWh
-
16 2.7142: Utilize higher efficiency lamps and/or ballasts $31,354 $70,400 $31,354
421,425
kWh
-
17 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,135 $6,224 $2,135
28,694
kWh
-
18 2.4222: Install adequate dryers on air lines to eliminate blowdown $3,904 $16,738 $3,904
52,476
kWh
-
TOTAL RECOMMENDED $549,611 $370,600 $320,198
4,465,381
kWh
$229,413
-
MMBtu
TOTAL IMPLEMENTED $267,877 $166,101 $79,991
1,236,813
kWh
$187,886
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs