ITAC Assessment: SF0326
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ITAC Assessment: SF0326
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Assessment Year 2006
Principal Product Paper Cups, Plastic Lids
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range greater than $500
M
# of Employees 230
Plant Area 350,000
ft2
Annual Production 8,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,122,448 15,815,788
kWh
Electricity Demand $585,219 32,402
kW-mo/yr
Natural Gas $59,666 6,600
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $198,680 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,907

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.4235: Remove or close off unneeded compressed air lines $29,674 - $19,088
268,968
kWh
$10,586
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,158 - $8,158
114,956
kWh
- -
03 2.4235: Remove or close off unneeded compressed air lines $18,476 $5,600 $12,398
174,691
kWh
$6,078
-
kW-mo/yr
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $19,076 $12,276 $12,808
180,465
kWh
$6,268
-
kW-mo/yr
-
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $28,919 $17,664 $9,778
137,779
kWh
$19,141
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $51,157 $38,849 $34,348
403,974
kWh
$16,809
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,265 $7,288 $6,446
90,824
kWh
$2,819
-
kW-mo/yr
-
08 2.4133: Use most efficient type of electric motors $3,776 $3,414 $2,520
35,515
kWh
$1,256
-
kW-mo/yr
-
09 2.4235: Remove or close off unneeded compressed air lines $11,637 $11,689 $7,862
108,238
kWh
$3,775
-
kW-mo/yr
-
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,184 $5,312 $2,218
31,251
kWh
$1,966
-
kW-mo/yr
-
11 2.3212: Optimize plant power factor $5,083 $8,900 - - $5,083
12 2.4222: Install adequate dryers on air lines to eliminate blowdown $9,275 $45,540 $6,259
88,192
kWh
$3,016
-
kW-mo/yr
-
TOTAL RECOMMENDED $198,680 $156,532 $121,883
1,634,853
kWh
$71,714
-
kW-mo/yr
$5,083
TOTAL IMPLEMENTED $99,907 $51,125 $66,244
853,407
kWh
$33,663
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs