| Assessment Year | 2005 |
|---|---|
| Principal Product | cereal and powdered beverages |
| NAICS | 311230: Breakfast Cereal Manufacturing |
| SIC | 2043: Cereal Breakfast Foods |
| Sales Range | $100 M to 500M |
| # of Employees | 200 |
| Plant Area |
280,000
ft2
|
| Annual Production | 120,000,000
lb
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $721,695 | 19,665,480 |
kWh
|
$0.037 |
| Electricity Demand | $392,712 | 43,652 |
kW-mo/yr
|
$9.00 |
| Natural Gas | $1,129,873 | 163,100 |
MMBtu
|
$6.93 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $244,580 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $192,777 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2135: Repair and eliminate steam leaks | $133,918 | - | - | - |
$133,918
-
MMBtu
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,048 | - |
$5,048
535
kWh
|
- | - | - | - | - | |
| 03 | 2.4235: Remove or close off unneeded compressed air lines | $1,110 | - |
$1,110
103
kWh
|
- | - | - | - | - | |
| 04 | 2.2113: Repair or replace steam traps | $24,768 | $2,108 | - | - |
$24,768
-
MMBtu
|
- | - | - | |
| 05 | 2.7132: Install timers on light switches in little used areas | $1,622 | $504 |
$1,073
100
kWh
|
$549
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $6,803 | $2,959 |
$4,101
381
kWh
|
$2,702
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $9,363 | $6,375 |
$6,123
569
kWh
|
$3,240
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7134: Use photocell controls | $412 | $480 |
$272
25
kWh
|
$140
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,804 | $2,332 |
$447
42
kWh
|
$150
-
kW-mo/yr
|
- | - | $1,207 | - | |
| 10 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $3,402 | $5,030 | - | - |
$3,402
-
MMBtu
|
- | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $456 | $693 |
$275
25
kWh
|
$181
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,102 | $18,405 |
$6,021
560
kWh
|
$3,081
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $345 | $658 |
$345
32
kWh
|
- | - | - | - | - | |
| 14 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $22,029 | $46,851 | - | - |
$22,029
-
MMBtu
|
- | - | - | |
| 15 | 4.454: Modify startup/shutdown times | $3,118 | $13,200 | - | - | - | - | - | $3,118 | |
| 16 | 3.1161: Eliminate/reduce an operation | $1,600 | - | - | - | - |
$1,600
-
lb
|
- | - | |
| 17 | 3.5217: Reuse / recycle/ sell paper products | $19,680 | $12,330 | - | - | - |
$19,680
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $244,580 | $111,925 |
$24,815
2,372
kWh
|
$10,043
-
kW-mo/yr
|
$184,117
-
MMBtu
|
$21,280
-
lb
|
$1,207 | $3,118 | ||
| TOTAL IMPLEMENTED | $192,777 | $20,813 |
$11,171
1,104
kWh
|
$3,240
-
kW-mo/yr
|
$158,686
-
MMBtu
|
$19,680
-
lb
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs