ITAC Assessment: SF0267
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ITAC Assessment: SF0267
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Assessment Year 2003
Principal Product Plastic Parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 86,000
ft2
Annual Production 175,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,064,070 12,642,094
kWh
Electricity Demand $272,094 24,928
kW-mo/yr
Natural Gas $6,782 818
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $184,047 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $82,278

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings
01 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $7,672 - $6,471
76,877
kWh
$1,201
-
kW-mo/yr
-
02 3.7312: Implement a regular maintenance program to reduce emissions from leaky valves and pipe fittings $2,510 - $2,510
29,816
kWh
- -
03 2.6231: Utilize controls to operate equipment only when needed $12,968 $3,164 $10,940
129,971
kWh
$2,028
-
kW-mo/yr
-
04 2.4322: Use or replace with energy efficient substitutes $1,638 $877 $1,390
16,511
kWh
$248
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,641 $10,047 $11,508
136,721
kWh
$2,133
-
kW-mo/yr
-
06 2.4133: Use most efficient type of electric motors $39,106 - $32,991
391,978
kWh
$6,115
-
kW-mo/yr
-
07 2.7141: Lower light fixtures in high ceiling areas $3,821 $3,895 $3,224
38,304
kWh
$597
-
kW-mo/yr
-
08 2.1311: Replace electrically-operated equipment with fossil fuel equipment $51,465 $60,181 $34,441
409,185
kWh
$17,024
-
kW-mo/yr
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,206 $3,741 $1,860
22,100
kWh
$346
-
kW-mo/yr
-
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,536 $38,576 $10,579
125,686
kWh
$1,957
-
kW-mo/yr
-
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,587 $34,108 $7,244
86,067
kWh
$1,343
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $3,463 $14,493 $2,915
34,637
kWh
$548
-
kW-mo/yr
-
13 2.7135: Install occupancy sensors $934 $4,585 $586
6,959
kWh
$348
-
kW-mo/yr
-
14 3.5212: Regrind, reuse, or sell scrap plastic parts $3,500 - - - $3,500
-
lb
15 3.5315: Lease / purchase baler; sell cardboard to recycler $15,500 $9,900 - - $15,500
-
lb
16 3.6193: Install equipment (eg compactor) to reduce disposal costs $4,500 $18,000 - - $4,500
-
lb
TOTAL RECOMMENDED $184,047 $201,567 $126,659
1,504,812
kWh
$33,888
-
kW-mo/yr
$23,500
-
lb
TOTAL IMPLEMENTED $82,278 $50,029 $49,971
593,712
kWh
$8,807
-
kW-mo/yr
$23,500
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs