ITAC Assessment: SF0216
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ITAC Assessment: SF0216
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Assessment Year 2001
Principal Product Cement Dust
NAICS
n/a
SIC 3241: Cement, Hydraulic
Sales Range $50
M
to 100
M
# of Employees 217
Plant Area 780,084
ft2
Annual Production 1,570,000
ton
Production Hrs. Annual 8,064
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,707,019 70,000,620
kWh
Natural Gas $1,132,609 218,325
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $5,006,210 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $131,098

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Coal Savings
01 4.132: Purchase new equipment to reduce material use / cost $83,016 - - $83,016
-
MMBtu
02 2.4224: Upgrade controls on compressors $24,891 $400 $24,891
643,685
kWh
-
03 4.132: Purchase new equipment to reduce material use / cost $1,884 $530 $1,884
57,751
kWh
-
04 2.4234: Cool compressor air intake with heat exchanger $14,286 $2,150 $14,286
63,165
kWh
-
05 2.4133: Use most efficient type of electric motors $8,905 $7,982 $8,905
200,297
kWh
-
06 2.4239: Eliminate or reduce compressed air usage $38,460 $5,295 $38,460
1,168,163
kWh
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $30,349 $44,387 $30,349
1,147,850
kWh
-
08 2.7135: Install occupancy sensors $828 $1,691 $828
21,403
kWh
-
09 2.5123: Reduce fluid flow rates $1,160 $5,108 $1,160
29,991
kWh
-
10 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $4,802,431 $12,539,013 $4,802,431
59,531,882
kWh
-
TOTAL RECOMMENDED $5,006,210 $12,606,556 $4,923,194
62,864,187
kWh
$83,016
-
MMBtu
TOTAL IMPLEMENTED $131,098 $10,532 $48,082
907,147
kWh
$83,016
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Coal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs