ITAC Assessment: SF0180
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ITAC Assessment: SF0180
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Assessment Year 1999
Principal Product Heat Venting Systems
NAICS
n/a
SIC 3444: Sheet Metal Work
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 235,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 4,810
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $141,076 1,757,327
kWh
Electricity Demand $22,346 5,454
kW-mo/yr
Natural Gas $49,057 9,628
MMBtu
Other Gas $20,355 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $201,235 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,063

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,071 - $2,724
33,998
kWh
$347
-
kW-mo/yr
- - - -
02 2.6212: Turn off equipment during breaks, reduce operating time $2,639 - $317
3,810
kWh
$50
-
kW-mo/yr
$2,272
-
MMBtu
- - -
03 2.7124: Make a practice of turning off lights when not needed $1,900 - $1,900
23,740
kWh
- - - - -
04 2.6218: Turn off equipment when not in use $245 - $245
2,345
kWh
- - - - -
05 2.7134: Use photocell controls $3,661 $2,340 $3,227
40,152
kWh
$434
-
kW-mo/yr
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $777 $1,087 $689
8,499
kWh
$88
-
kW-mo/yr
- - - -
07 2.4133: Use most efficient type of electric motors $757 $1,133 $671
8,499
kWh
$86
-
kW-mo/yr
- - - -
08 2.6231: Utilize controls to operate equipment only when needed $303 $644 $303
3,810
kWh
- - - - -
09 2.7134: Use photocell controls $1,186 $3,960 $887
11,137
kWh
$299
-
kW-mo/yr
- - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $4,005 $22,720 $3,149
39,273
kWh
$856
-
kW-mo/yr
- - - -
11 3.5313: Increase amount of waste recovered for resale $3,163 - - - - $3,163
-
lb
- -
12 3.1191: Change procedures / equipment / operating conditions $1,096 - - - - - $1,096
-
lb
-
13 3.6193: Install equipment (eg compactor) to reduce disposal costs $12,591 $16,088 - - - $12,591
-
lb
- -
14 2.8113: Purchase gas directly from a contract gas supplier $3,341 $160 - - - - - $3,341
15 4.111: Add equipment/ operators to reduce production bottleneck $162,500 $85,000 - - - - - $162,500
TOTAL RECOMMENDED $201,235 $133,132 $14,112
175,263
kWh
$2,160
-
kW-mo/yr
$2,272
-
MMBtu
$15,754
-
lb
$1,096
-
lb
$165,841
TOTAL IMPLEMENTED $15,063 $9,164 $10,646
132,180
kWh
$1,254
-
kW-mo/yr
- $3,163
-
lb
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs