ITAC Assessment: SF0169
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ITAC Assessment: SF0169
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Assessment Year 1999
Principal Product Extrusion Blow Molding Parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 110,000
ft2
Annual Production 6,300,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $314,449 5,896,835
kWh
Electricity Demand $146,984 10,818
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $198,634 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $105,900

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings Increase in Production Savings
01 2.6231: Utilize controls to operate equipment only when needed $5,749 $1,874 $5,749
107,855
kWh
- - - -
02 2.4133: Use most efficient type of electric motors $2,009 $2,657 $1,480
27,843
kWh
$529
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,319 $2,085 $972
18,171
kWh
$347
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $10,319 $21,700 $7,604
142,732
kWh
$2,715
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $10,299 $22,605 $7,309
137,163
kWh
$2,990
-
kW-mo/yr
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $32,535 $105,940 $23,974
449,883
kWh
$8,561
-
kW-mo/yr
- - -
07 2.7145: Install skylights $5,224 $19,968 $5,224
97,890
kWh
- - - -
08 2.2511: Insulate bare equipment $791 $2,991 $791
14,947
kWh
- - - -
09 3.5212: Regrind, reuse, or sell scrap plastic parts $7,080 $250 - - $7,080
-
lb
- -
10 3.5315: Lease / purchase baler; sell cardboard to recycler $861 $250 - - $861
-
lb
- -
11 2.2696: Use excess cold process fluid for industrial cooling needs $55,556 $17,250 - - - - $55,556
12 2.8114: Change rate schedules or other changes in utility service $66,892 $165,000 - - - $66,892 -
TOTAL RECOMMENDED $198,634 $362,570 $53,103
996,484
kWh
$15,142
-
kW-mo/yr
$7,941
-
lb
$66,892 $55,556
TOTAL IMPLEMENTED $105,900 $133,297 $32,966
618,699
kWh
$9,437
-
kW-mo/yr
$7,941
-
lb
- $55,556
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs