ITAC Assessment: SF0103
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ITAC Assessment: SF0103
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Assessment Year 1996
Principal Product Large Diameter pipe Bending, Cutting and Distributing
NAICS
n/a
SIC 3490:
Sales Range $50
M
to 100
M
# of Employees 110
Plant Area 300,000
ft2
Annual Production 4,950
thousand feet
Production Hrs. Annual 5,200
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $78,812 1,111,958
kWh
Electricity Demand $97,226 7,407
kW-mo/yr
Natural Gas $17,182 2,457
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,355 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,256

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Raw Material Savings Water Consumption Savings
01 2.4133: Use most efficient type of electric motors $672 $1,151 $367
4,982
kWh
$305
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,374 $15,660 $3,850
52,462
kWh
$3,524
-
kW-mo/yr
- - - -
03 2.4322: Use or replace with energy efficient substitutes $8,361 $15,000 $4,133
55,979
kWh
$4,228
-
kW-mo/yr
- - - -
04 2.3212: Optimize plant power factor $2,090 $2,191 - $2,090
-
kW-mo/yr
- - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $544 $466 $284
3,810
kWh
$260
-
kW-mo/yr
- - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,907 $2,360 $1,907
25,791
kWh
- - - - -
07 2.4224: Upgrade controls on compressors $3,532 $2,100 $3,532
48,066
kWh
- - - - -
08 2.7232: Replace existing hvac unit with high efficiency model $5,012 $4,360 - - $5,012
-
MMBtu
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $581 - $356
5,862
kWh
$225
-
kW-mo/yr
- - - -
10 2.4239: Eliminate or reduce compressed air usage $4,737 $4,970 $2,900
39,273
kWh
$1,837
-
kW-mo/yr
- - - -
11 3.4151: Minimize water usage $734 $2,079 - - - - - $734
-
Tgal
12 3.5217: Reuse / recycle/ sell paper products $571 - - - - $571
-
lb
- -
13 3.2123: Convert to high volume low pressure (hvlp) paint guns $2,240 $859 - - - - $2,240 -
TOTAL RECOMMENDED $38,355 $51,196 $17,329
236,225
kWh
$12,469
-
kW-mo/yr
$5,012
-
MMBtu
$571
-
lb
$2,240 $734
-
Tgal
TOTAL IMPLEMENTED $10,256 $10,300 $7,155
98,183
kWh
$2,367
-
kW-mo/yr
- - - $734
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs