ITAC Assessment: SF0004
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ITAC Assessment: SF0004
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Assessment Year 1993
Principal Product Investment Castings
NAICS
n/a
SIC 3369: Nonferrous Foundries, Except Aluminum and Copper
Sales Range $10
M
to 50
M
# of Employees 152
Plant Area 58,000
ft2
Annual Production 924,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $440,303 4,373,974
kWh
Natural Gas $97,719 16,545
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $116,130 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,317

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $29,275 $20,000 $29,275
-
kWh
-
02 2.8114: Change rate schedules or other changes in utility service $48,223 $135,000 $48,223
-
kWh
-
03 2.2414: Use waste heat from hot flue gases to preheat $15,565 $38,000 - $15,565
-
MMBtu
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $11,292 $20,600 $11,292
-
kWh
-
05 2.2123: Insulate feedwater tank $1,488 $3,000 - $1,488
-
MMBtu
06 2.4133: Use most efficient type of electric motors $4,881 $6,250 $4,881
49,824
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,386 $1,800 $3,386
43,376
kWh
-
08 2.4221: Install compressor air intakes in coolest locations $1,308 $700 $1,308
12,896
kWh
-
09 2.1211: Move boiler to more efficient location $414 $639 $414
13,189
kWh
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $298 $158 $298
2,931
kWh
-
TOTAL RECOMMENDED $116,130 $226,147 $99,077
122,216
kWh
$17,053
-
MMBtu
TOTAL IMPLEMENTED $56,317 $70,389 $39,264
119,285
kWh
$17,053
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs