ITAC Assessment: SD0632
ITAC logo
ITAC Assessment: SD0632
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2023
Principal Product Aluminum Castings
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 64
Plant Area 25,000
ft2
Annual Production 36,000
units
Production Hrs. Annual 2,431
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $69,743 508,766
kWh
Electricity Demand $84,606 1,728
kW-mo/yr
Electricity Fees $2,349 -
Natural Gas $223,032 16,038
MMBtu
TOTAL YEARLY COSTS $379,730
RECOMMENDED SAVINGS* $162,526 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4224: Upgrade controls on compressors $616 $100 $616
4,493
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $566 $1,200 $213
1,552
kWh
$353
-
kW-mo/yr
- -
03 2.2414: Use waste heat from hot flue gases to preheat $41,916 $76,410 - - - $41,916
-
MMBtu
04 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $85,551 $277,200 $37,995
277,134
kWh
$70,502
-
kW-mo/yr
$(-5,543.0) $(-17,403.0)
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $424 $1,176 $184
1,345
kWh
$230
-
kW-mo/yr
$10 -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,102 $7,882 $790
5,760
kWh
$1,312
-
kW-mo/yr
- -
07 2.4223: Install direct acting units in place of compressed air pressure system in safety system $2,044 $8,803 $2,044
14,906
kWh
- - -
08 2.4226: Use / purchase optimum sized compressor $936 $3,415 $936
6,826
kWh
- - -
09 2.4322: Use or replace with energy efficient substitutes $27,630 $115,136 - - - $27,630
-
MMBtu
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $741 $3,554 $212
1,554
kWh
$529
-
kW-mo/yr
- -
TOTAL RECOMMENDED $162,526 $494,876 $42,990
313,570
kWh
$72,926
-
kW-mo/yr
$(-5,533.0) $52,143
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs