ITAC Assessment: SD0457
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ITAC Assessment: SD0457
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Assessment Year 2012
Principal Product Pork Products
NAICS 311611: Animal (except Poultry) Slaughtering
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $100
M
to 500
M
# of Employees 1,100
Plant Area 750,000
ft2
Annual Production 1,260,000
lb
Production Hrs. Annual 6,656
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $4,262,590 63,102,104
kWh
Electricity Demand $1,695,681 138,279
kW-mo/yr
Electricity Fees $181,782 -
Natural Gas $1,609,192 319,883
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $395,794 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $146,375

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4321: Upgrade obsolete equipment $111,057 $145,000 $88,955
1,315,906
kWh
$22,102
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $77,740 $9,900 $62,269
921,134
kWh
$15,471
-
kW-mo/yr
-
03 2.1223: Install smaller boiler (increase high fire duty cycle) $66,646 $142,500 - - $66,646
-
MMBtu
04 2.2414: Use waste heat from hot flue gases to preheat $46,364 $89,136 - - $46,364
-
MMBtu
05 2.6231: Utilize controls to operate equipment only when needed $35,157 $30,000 $26,096
386,034
kWh
$9,061
-
kW-mo/yr
-
06 2.4134: Replace electric motor with fossil fuel engine $17,875 $33,000 $26,447
391,222
kWh
$13,813
-
kW-mo/yr
$(-22,385.0)
-
MMBtu
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,316 $50,240 $14,378
212,694
kWh
$2,938
-
kW-mo/yr
-
08 2.3132: Recharge batteries on during off-peak demand periods $11,926 $35,500 $2,649
-
kWh
$9,277
-
kW-mo/yr
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,169 $10,385 $3,339
49,392
kWh
$830
-
kW-mo/yr
-
10 2.2136: Install / repair insulation on steam lines $2,722 $871 - - $2,722
-
MMBtu
11 2.2135: Repair and eliminate steam leaks $2,233 $200 - - $2,233
-
MMBtu
12 2.7121: Utilize daylight whenever possible in lieu of artificial light $1,808 $200 $1,093
16,161
kWh
$715
-
kW-mo/yr
-
13 2.2163: Use minimum steam operating pressure $781 $200 - - $781
-
MMBtu
TOTAL RECOMMENDED $395,794 $547,132 $225,226
3,292,543
kWh
$74,207
-
kW-mo/yr
$96,361
-
MMBtu
TOTAL IMPLEMENTED $146,375 $150,347 $76,647
1,133,828
kWh
$18,409
-
kW-mo/yr
$51,319
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs