ITAC Assessment: SD0342
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ITAC Assessment: SD0342
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Assessment Year 2004
Principal Product fasteners
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 225
Plant Area 200,000
ft2
Annual Production 0
pieces
Production Hrs. Annual 5,250
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $412,395 5,476,152
kWh
Electricity Demand $175,259 18,439
kW-mo/yr
Natural Gas $58,405 9,088
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $320,126 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Personnel Changes Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $132,869 $208,000 $152,600
2,521,800
kWh
$17,100
-
kW-mo/yr
$(-36,831.0)
-
MMBtu
- - -
02 2.4226: Use / purchase optimum sized compressor $30,060 $22,746 $25,804
342,675
kWh
$4,256
-
kW-mo/yr
- - - -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $26,802 $24,875 $29,277
388,800
kWh
$18,430
-
kW-mo/yr
$(-20,905.0)
-
MMBtu
- - -
04 2.2442: Preheat combustion air with waste heat $8,450 $18,000 - - $8,450
-
MMBtu
- - -
05 2.2511: Insulate bare equipment $7,120 $470 $7,120
94,560
kWh
- - - - -
06 2.2614: Use cooling tower or economizer to replace chiller cooling $6,459 $7,965 $4,749
63,073
kWh
$1,710
-
kW-mo/yr
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,900 $680 $4,579
60,783
kWh
$1,321
-
kW-mo/yr
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,277 $6,920 $2,277
30,242
kWh
- - - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $870 $1,795 $870
11,548
kWh
- - - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $14,752 $45,723 $11,341
150,615
kWh
$3,411
-
kW-mo/yr
- - - -
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $6,792 $10,000 - - - $6,792
-
lb
- -
12 3.3131: Use evaporation to concentrate material $4,375 $450 - - - - $4,375
-
lb
-
13 3.2176: Increase use of automation $73,400 $70,000 - - - - - $73,400
TOTAL RECOMMENDED $320,126 $417,624 $238,617
3,664,096
kWh
$46,228
-
kW-mo/yr
$(-49,286.0)
-
MMBtu
$6,792
-
lb
$4,375
-
lb
$73,400
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs